PEOPLE IN THE PROCESS From initial design to shipment, there are many opportunities for foreign objects to invade the product. Beaverton, OR 97008, U.S./Canada: 1-866-777-1360 International: +1 503-828-9400. endobj 2.2 FOD prevention training is a continual effort to increase the awareness of the cause and effects of FOD, and to promote active employee participation in FOD elimination. Damage to airplanes, equipment, and devices, Injury to workers, visitors, or passengers, In military circumstances, national security and mission capability may be compromised, A description of the methods and housekeeping practices used to control Foreign Object Debris, Designation of the personnel who are responsible for implementing and managing the FOD program, A method of accountability for tools and other items at the beginning and end of a work shift, A visitor protocol; visitors in FOD critical areas must be escorted at all times, Reporting procedures for any missing or lost items. 3 Is the designated food and drink area clearly identified? × This standard identifies FOD Prevention Program requirements that can be flowed down in contractual agreements. External FOD hazards include bird strikes, hail, ice, sandstorms, ash-clouds or objects left on the runway. Programs heavily focus on training and the following elements should be included: Foreign Object Debris Prevention Programs provide the information and procedures that employees need to eliminate debris successfully. In a manufacturing or similar environment, could contaminate the product or otherwise undermine quality control standards, or injure personnel.Examples of foreign object debris include: 1… Production processes and assembly lines involve a variety of tools and materials that must move quickly through the facility. %PDF-1.5 Major considerations of a prevention program are using area designations (awareness, control, or critical area) to achieve risk mitigation through different levels of control, and helping employees understand which preventative actions to take depending on the area. Below is an excellent program template that can be used for this purpose. Procedure for the Control and Prevention of Foreign Object Debris 1. This infographic outlines what 5S does and how to implement it without headaches or hassles. If you see a sign for this, you are in an area where debris has a higher, yet not severe, potential for impact. This awareness should be enforced in all environments. 2. �+#�a�,xv�ˏ�Y\�=����ꬸ;W��i(�\����Ϯ��g��3����*��8J���֝�n�ۗ�O��wf�V��re���ٹ�ů3��}n�.����iAN��լ��[�:ԣw?�yzF�z�CM:?gg�ٸ�/�E�Ծ��j��8��Zt ��|v��S�Л����}��,t��XKl���0��#5�ꡁ�xP��Y��8#�Ó\�ם��d��:��gn�n����+ݻ|`�͆��z7�ؿ�Ἵ��m��;�ꆳ@�bp�0��|�|�tϏ)^?�j ˹I�~*�����}I��C�CJ��ʞ�;��%�I/��$��e?7B�-�;��,�+�K��������:�}�'�)$�\\>�E��38�r���p�cv�{&��Uͭ�ܖ�8�Q����2��ᕶ��z�QP�W;�)��+jk�)q�ֱ���+҄fd+,��El͒��b~)QI�(�X��!�Mˊ/�z�n�\����9�-��f&�������õ��2;�Osn��ӷ �E�����VT��s��>T�� �v�2��D5Q����-U�&қzh75��\�,k��)5 ;!��|c�Ҁ;��ƍl�=�����4�J׋�:�PTr�� ݗ;�])�y뺝W\-#�ЊP���]0IV���K:���2�0$�h�� R�ax�#�5�0�1���WG%4S���n_k?$@T�1����a&K���9('Ci�2r�&-��:�� ȩ7洗�FPI�F|�B*��͕����R)� Implementing 5S can help workers incorporate a constant mindset of housekeeping, making “clean as you go” second nature during daily operations. Free podcast with short industry updates and tips for safety managers. What are different types of workplace signs? During this period of time, the Air Force was involved in almost 800 FOD events, the average cost of which was about $300,000. FOD events typically peak during the early spring, as airports conduct construction, and during the winter due to snow and ice. The term “FOD” is mainly used in the aviation and aerospace industries, but is important in any industry where quality and safety are a concern. In addition to performing these inspections at the beginning of the day or shift, personnel on the air… This may be to an aircraft carrier, or a manufactured product. 5S might be right for you. FOD is any object that does not belong in or near airplanes and, as a result, can injure airport or airline personnel and damage airplanes. For example, FOD is a serious matter in manufacturing environments, where quality assurance mandates that everything is in its proper place and workers are kept safe. The goal of the FOD Prevention Program is to prevent and eliminate FOD. �*�:�n��:S�|����2�}L�{���T`B����;=+9A�X�'6ҸG��/VC-�@�-��� �s)���_� ��Z"��/P����h�Բ{�̵��d7�.t6�z�0��EpU0��5��`u�<5hC�)� =�|�:����P�F�r��K[حm�'9�|����}+WWm�*�"mP���\�KO��q�=�����j�sIt�u���ð�/Yl��a.��PRS�Q�혀'��0|��ڏ��~X�D�%Q�j��V��za�����~��9)8Pog��`��s�$��7�-plZ��캉 ۵��u77�!D[,z�QnHᬻ�N���C�A���;l���xU�T $����kN˨�RLg �����L��(u���&B �UB GԠwV\����˚�\���ji,�ad���]�F���؈4��@d�Ht��q5/��@�v73n�N�MyY�K��X>�W�}�q� 7��qGd�(������XT�?�|5XM3Y���Գ�������(�:Le�"����%B���8�M5��ާ]%F��V�Z�C�7���V�`����C&��+��4[ /q�CI߶;���C�nʄx��@V7xj�T`ӿ��rT�c8��MN�8��|55�U�����R��A�:I%*C�9�ډ�v�lQ3�ZM�w�lh�%�ډ���(Wƴ���@��v܎#�2�EΧ��|����DavԂ!���~W�;Y��rS�i����U���8�����߾�� �p�A�.��&��I, 9WRB5���_�o�k˧2���� �Oƚ �HM'0Ey��W5��)����oj���g ½c�m�`z�ΊA��t6���/�-�2�/okE��yj Many facilities utilize a standard three-layered system of signage for designating these storage or work areas and asking employees to be mindful of identifying and eliminating debris: If you see this sign, you’re in an area where debris has a very low potential for impact, but is still a responsibility and employees must adhere to basic procedures; all items should be accounted for and general housekeeping should be practiced. Ernst Manufacturing Drawer Storage Organizers, Social Distancing Restaurant and Bar Signs, Globally Harmonized System of Classification & Labeling, OSHA's Severe Violator Enforcement Program (SVEP), OSHA Injury and Illness Recordkeeping and Reporting Requirements, Foreign Object Debris vs. Foreign Object Damage, Controlling Foreign Object Debris in Manufacturing, FOD is an important quality control and safety concept, the acronym FOD has two different meanings, Boeing estimates that FOD causes $4 billion in damages annually, an area that may contain Foreign Object Debris, wall signs and floor tape that make clear what type of FOD area workers are currently in, controlling foreign object debris is to keep your facility clean and organized by decluttering with 5S, Lockout/Tagout Program (How To Control Hazardous Energy), How to Practice Social Distancing in Manufacturing Facilities, OSHA’s Guidelines to Protecting Employees from Coronavirus, ANSI Z535: Standard for Safety Signs & Labels. The FAA also enforces Advisory Circulars that provide guidelines for detection equipment, maintaining airport pavements, self-inspection for airport safety, and more. FOD is also highly concerning to the military; not only are their planes subject to the same type of damage and consequences, but the military must also deal with FOD caused by missile strikes and strive to ensure mission capability and national security. 3 PROCEDURE 3.1 All MTI personnel are responsible for ensuring every effort is taken to prevent and eliminate FOD. This methodology enhances organization and efficiency through five phases: Sort, Set in Order, Shine, Standardize, and Sustain, which help eliminate unnecessary items and importantly, remove any debris. Remember, the FOD Prevention Plan for your organization should be considered a living document that is updated whenever changes are needed in order to keep it current. PURPOSE This document establishes the standards for a baseline program for the control and prevention of foreign object debris (FOD) and the resulting foreign object damage (FOD) caused by this debris. Share; Share on Facebook; Tweet on Twitter; As defined in AC 150/5210-24, Airport Foreign Object Debris (FOD) Management, FOD is any object, live or not, located in an inappropriate location in the airport environment that has the capacity to injure … Non-aviation workplaces should also be concerned about FOD, as debris can present a safety and quality risk. 2 Are the FOD prevention areas clearly marked? Many facilities can benefit from implementing an FOD Prevention Program, and the most effective way to eliminate debris is to ensure awareness among workers. On top of basic procedures there will be additional Foreign Object Debris tasks and employees should have a higher sense of item awareness. The Importance of FOD Awareness When all the scores have been entered, send out the new â Leader Boardâ by selecting â Ranking Reports,â then â Rankings Allâ in the FOD database located on the 204 flash drive. While there is a large amount of information and guidance available about the prevention of FOD, no requirements standard exists. Podcast interviews with leaders in Safety, 5S & Lean Manufacturing.
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